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Vacuum Plasma Treatment System

Eltech's Laboratory Vaccum Plasma unit is portable, small enough to fit onto a bench and is a cost effective solution to the problem of improving surface wettability. The lab vacuum plasma unit is very simple to install and can be operational within minutes.It comes equipped with its own vacuum pump. Featuring operator friendly & easy to learn and use. The see-through door enables you to see your parts being treated in the large chamber. All of the key parameters are adjustable (i.e. treatment power, time & vacuum level) allowing you to achieve total process control.

Eltech Engineers supplies plasma solutions to improve the surface energy of plastic and rubber components to ensure good adhesion of printing inks, paints, adhesives, coatings etc. and for the surface cleaning of plastic, rubber and metal parts. Plasma surface modification equipment is widely used throughout a diverse range of industries and onto an ever increasing range of substrates. Our growing list of customers includes many in the following industries: medical, automotive component, electronics, cable, pipe and many more. Through our many years of experience and continuous product development we have become one of the leading suppliers of Plasma Surface Modification equipment, Eltech Engineers is here to help you find the most appropriate surface modification technology and equipment to solve your problem.

Vacuum Plasma Treatment
How Could Vacuum Plasma Treatment Benefit You ?

Vacuum Plasma provides innovative surface modification technology and offers effective solutions to adhesion and wetting problems in many industries. Component preparation using plasma treatment is an important step prior to printing, bonding, painting, varnishing and coating processes.Plasma surface modification provides an economical solution for the cleaning and activation of part surfaces before further processing.

How Does Vacuum Plasma Treatment Help to Solve The Problems of Adhesion ?

To obtain good adhesion to low surface energy materials i.e. low or non-polar materials like PP, PE, HDPE etc. we need to modify the surface i.e. increase its polarity. Placing your components in the highly active environment that exists inside a plasma chamber is the ideal method to increase the material's polarity. The free radicals and other particles that exist in the highly active plasma discharge can attach to the material surface resulting in the formation of additional polar groups on the material surface, these have a strong chemical attraction to inks, paint, coatings, adhesives etc. leading to significantly enhanced surface energy and therefore adhesion.

Specifications :

Machine dimension 605 X 515 X 335
Vacuum Connectors 6/8 PU pipe
Gas connector 6/8 pipe with S.S T connector
Digital pressure gauge Shows the pressure inside the vacuum chamber
Plasma mains supply 230 VAC, +/- 5 %, 1 %
Mains Frequency 50 Hz +/- 5%
Output Frequency 40 KHz
Approx. Output Power Max 1000 watt
Ceramic Electrode German make
Inbuilt tray for material treatment SS / Acrylic
MOC Mild steel powder coated
Hinged metal door with inspection window with safety switch Inbuilt
Frame of vacuum plasma machine Made of aluminum profile for integration of Vacuum pump & Vacuum plasma machine & other necessary connections
Vacuum pump capacity 16m3 /hr
Oil capacity 650 ML, 10 CFM, 10 Micron, 1 H.P
Timer mode Vacuum time : 60 secs
Plasma treatment time : 50 secs ( customized as per requirement )
Exhaust 38mm ( inner diameter ) flexible tube, length 5mtr
Chamber Chamber Configuration : Round
Material of Chamber : SS 316
Chamber Cover : Hinged Door
Window : Glass / Acrylic
Chamber Dimensions : 200 mm Diameter x 300 mm Long
Chamber Value: Approx. 40 Kg
Mains Application Activation, Cleaning, etching
Plasma Output Constant at same parameters
No influence of supply voltage
Accurate output power
Ultra high frequency with IGBT technology
Dynes Level 38 - 42 dyne/ cm
Weight Approx. 40 kg
Vacuum Level The unit operates at a vacuum level 1-4 mbar
Process control The treatment process is controlled and monitored through the built-in Preface panel with integrated PLC unit.
Treatable parts Small parts, polymers, metals, and semiconductors
Regulation Compliance CE, RoHs, ISO
  • Applying to all kinds of materials of conductivity & non-conductivity
  • Easy operation by simple button ON/OFF and Start/Stop
  • Ultra high frequency using latest IGBT technology
  • Long Lasting, Uniform, High surface treatment levels
  • Ideal for integration with industrial automation
  • Reliable industrial design
  • Ideal for high speed lines
  • Customized Design
  • Forced cool converter for longer life
  • Easy to maintain
  • Easy to install
  • Cost efficient treatment process
  • HV transformer is able to used for long hours and continous work
  • Maximum operator safety
  • Soft start
  • Compact simple construction
  • Overload Trip
  • Thermal trip for heatsink
  • MCB protection
  • Under voltage / Over voltage
  • Under current / Over current
  • Single Phasing
  • Door open
  • Audio / visual alarm
  • No Air

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